Metal Works

TGAC provides specialized decorative metal fabrication services using state-of-the-art manufacturing equipment to produce high-quality custom steel and metalwork solutions. The service covers the design, fabrication, and installation of decorative and structural metal components for commercial, industrial, and architectural projects. TGAC delivers precision-engineered products that combine functionality, durability, and aesthetic appeal while meeting project specifications and industry standards.

Design and Planning - The process starts with the design of the steel structure or product. Engineers and designers use computer-aided design (CAD) software to create detailed plans, including dimensions, specifications, and assembly instructions.Material Selection - Different types of steel, such as carbon steel, stainless steel, and alloy steel, are chosen based on the project’s requirements. The choice of steel affects the strength, durability, and corrosion resistance of the final product.Cutting - Steel sheets or bars are cut into the desired shapes using various cutting methods, such as sawing, shearing, plasma cutting, or laser cutting. This step is essential to create the individual parts needed for assembly.Forming and Shaping - Steel parts may undergo processes like bending, rolling, and stamping to achieve the required shapes and sizes. Press brakes and rolling machines are commonly used for these tasks.Welding- Welding is a crucial process in steel fabrication that involves joining steel parts together using heat and/or pressure. Different welding techniques, such as arc welding, MIG (Metal Inert Gas) welding, and TIG (Tungsten Inert Gas) welding, are used based on the project’s requirements.Machining - Machining processes, such as drilling, milling, and grinding, are employed to create holes, threads, and smooth surfaces on steel components.Assembly - Once individual parts are ready, they are assembled according to the design plans. This may involve welding, bolting, or other methods to create the final structure or product.Surface Treatment - Surface finishing techniques, like painting, galvanizing, or powder coating, are applied to protect the steel from corrosion and enhance its appearance.Quality Control - Throughout the fabrication process, quality control checks are conducted to ensure that the fabricated components meet the required standards and specifications.Transportation and Installation - After fabrication, the components are transported to the project site and assembled or installed. This step requires careful coordination to ensure that the parts fit together seamlessly.

Design and Programming- A computer-aided design (CAD) software is used to create the design for the desired cut. The design is then converted into a digital file format (usually DXF or similar) that the CNC plasma cutting machine can read.Loading the Design- The digital design file is loaded into the CNC control software of the plasma cutting machine.Material Preparation- The metal sheet or plate to be cut is prepared and placed on the cutting table. The table may include features like suction systems to hold the material in place during cutting.Setting Parameters- The operator sets various cutting parameters such as cutting speed, gas flow rates, and torch height based on the type of metal and thickness being cut.Start and Control- Once the machine is ready, the operator initiates the cutting process through the CNC control software. The software sends commands to the machine’s motors and torch control to follow the path defined in the digital design file.Plasma Torch Ignition- The plasma torch is ignited and generates an electric arc between the electrode and the nozzle. This arc ionizes the gas (often a combination of compressed air and inert gases) passing through the nozzle, creating a plasma jet.Material Cutting- The high-energy plasma jet heats and melts the metal at the cutting point, while a high-velocity gas blows away the molten metal, creating a precise and clean cut.CNC Control- The CNC control software continuously adjusts the torch height and speed based on the design, ensuring consistent and accurate cutting even on irregular surfaces.Completion and Unloading- Once the cutting is complete, the torch is turned off, and the machine completes the programmed path. The cut part remains on the table for unloading.

Components of a Shearing Machine-Blade- The cutting tool of the shearing machine. It can be a straight blade for straight cuts or a shaped blade for curved or irregular cuts.Hold-Downs- These are clamps or mechanisms that hold the material firmly in place during the cutting process to prevent movement and ensure accurate cuts.Backgauge- A positioning device that helps control the depth and position of the cut. It can be manually adjusted or controlled through automation.Frame- The main structure of the machine that supports the blade, hold-downs, and other components.Types of Shearing Machines-Mechanical Shears- These shears use a mechanical system, often with a foot pedal or hand lever, to apply force to the blade for cutting. They are suitable for light to medium-duty cutting operations.Hydraulic Shears- Hydraulic shearing machines use hydraulic systems to generate the force needed for cutting. They offer greater cutting power and are capable of handling thicker and tougher materials.Pneumatic Shears- Pneumatic shears use compressed air to drive the cutting action. They are suitable for lighter cutting tasks and are often used when portability is important.Guillotine Shears- Guillotine shears have a straight vertical blade that moves vertically to cut the material against a fixed blade. They are named after the similar action of a guillotine.Swing Beam Shears- Swing beam shears have a hinged or swinging blade that moves in a curved path to make the cut. They are known for their precision and are often used for high-quality cuts.Variable Rake Shears- These shears allow the angle of the blade to be adjusted, which helps optimize the cutting process for different materials and thicknesses.CNC Shears- Computer Numerical Control (CNC) shears are automated and controlled by computer programs. They can perform complex cutting patterns and are highly accurate.

#8 & #4 Polishing Services

Stainless Steel

Pipe

At Hidayath, we offer specialized polishing services for stainless steel (SS) pipes. Our solutions improve the look, strength, and corrosion resistance of SS pipes and tubes. This makes them perfect for construction, architecture, food processing, marine, and oil & gas industries. Mirror Finish (High-Gloss)

Square, Rectangular, Round, Oval

Hairline, Mirror, Brush

Stainless Steel

Tube

Stainless Steel

Sheet

Metal etching from Hidayath uses a precise method for marking and engraving metals. This process offers long-lasting, detailed, and permanent designs on various metal surfaces. They provide etching and engraving services for stainless steel, brass, copper, and aluminum. Metal etching and engraving work well for the automotive, aerospace, mining, commercial, and mechanical industries. Width 1200 mm, Max Length of 2650 mm, Stainless Steel, 0.7 up to 2 mm thickness

Stainless Steel, Carbon Steel, Brass, Aluminium, Galvanized Iron, Copper

Hidayath offers the latest TRUMPF laser cutting solutions for modern manufacturing needs. For high-precision 2D cutting or complex 3D laser cutting, our machines offer great accuracy, speed, and reliability.

Perforation

Stainless Steel, Galvanized Iron, Aluminium

Coil & Sheet

Hidayath offers CNC punching services in the UAE using top Amada and Trumpf turret punch presses. We support industries in Dubai, Abu Dhabi, and Sharjah, delivering burr-free sheet metal parts quickly. Our fully automated CNC punching machines handle bulk requests efficiently. With our advanced machines, we can produce everything from simple to complex flat steel parts for various industries.

Hairline, Brush, Vibration, Mirror, Anti Finger, Antique, PVD

Stainless Steel

Sheet

At Hidayath, we offer specialized thick plate polishing services for industrial and architectural needs. Our advanced polishing equipment ensures a uniform finish, improving appearance and corrosion resistance on sheets of various thicknesses and materials. We are one of the few metal service centers in the Gulf Region that are equipped to carry out the widest range of polishing of stainless steel products. One of our favorite services includes thick professional polishing of thick plates and fabricated products in Brush and Mirror finish.

Stainless Steel

Sheet

At Hidayath Group, we offer advanced PVD (Physical Vapor Deposition) coating services for stainless steel sheets, pipes, and custom components—delivering premium finishes with superior durability and visual impact. Our in-house PVD facility allows us to provide

Press Brake Service

Stainless Steel, Carbon Steel, Aluminium

Sheet

At Hidayath, we offer precision plate bending services for industries needing curved or formed metal plates. Our advanced CNC and hydraulic bending machines can bend steel, stainless steel, and aluminum plates with great accuracy. Whether you require cylindrical shells, cones, or custom profiles, we provide reliable results tailored to your project. Hidayath focuses on heavy plate bending and rolling. This is perfect for structural steel components, pressure vessels, silos, tanks, and offshore platforms. Our machines work with thick plates, creating cylinders and cones for industrial piping, chimneys, and ductwork.

Stainless Steel

Diamond, Checkered, and 5-Bar Patterns

Hidayath is the top provider and maker of decorative stainless steel embossing sheets. Our embossed patterns and designs are popular, and the finishes are unmatched. We also offer a wide range of premium stainless steel embossing sheets. You can find unique designs like Honeycomb, Moon Rock, Linen, Mosaic, Leather, Micro Square, and Stainless Steel Palladium. Thicknesses are 0.8mm, 1mm, and 1.2mm. Width is 1200mm

Stainless Steel, Carbon Steel, Aluminium, Galvanized Iron

Sheet

At Hidayath, we provide advanced waterjet cutting services. We use high-pressure water and abrasive technology for precise, burr-free cuts. Our services are perfect for industries that require accurate cutting without thermal distortion. This makes them ideal for metals, glass, stone, and composite materials.

Stainless Steel, Carbon Steel, Galvanized Iron, Aluminum

Sheet

At Hidayath, we offer precise V grooving services for stainless steel, aluminum, and other metal sheets. These sheets are used in architectural, decorative, and industrial applications. Our CNC V grooving machines create accurate grooves and folding lines. This ensures sharp, clean bends without any surface distortion. Hidayath uses advanced CNC V grooving machines to create precise grooves in stainless steel, aluminum, brass, and composite panels. This guarantees high accuracy for architectural and industrial designs, meeting global fabrication standards.

Stainless Steel, Carbon Steel, Aluminium

At Hidayath, we offer robotic plasma cutting services. Our approach combines advanced robotics with fast plasma cutting technology. This provides high precision, consistency, and repeatability for large-scale projects. It’s perfect for industries needing complex shapes, heavy steel cutting, and automation. Robotic plasma cutting is the future of metal fabrication.