Machining & Processing Services

eNova 1S

300 mm

500 kg

400 x 300 mm

We have various bending machines size upto 12mm thk x 3200 Length.Mechanical Press break bending Size upto 12mm thk x 6000 Length.Possible to do any type of bending Like L Angle with any size of bending required, Corrugation Bending, Cone Bending, Transaction Bending etc.Base on thickness of plate and bending size Thickness can be increased above 12mm.

Pipe Rolling transform metal pipes into accurate curves and intricate shapes, maintaining structural integrity for essential applications across construction, automotive, aerospace, HVAC system and driverse industrial machinery sectors.

Plate Rolling length upto 2 mtr length with plate thk of 20 to 25 mm Thickness.Plate Rolling length upto 3 mtr length with plate thk of 8 t0 10 mm Thickness.Pipe Rolling upto 10″ with minimum radius of 4000mm. Pipe Bending starting from 3/4″ upto 4″ with various radius and sizes, also can be prepare new dies base on requirements.Channel CHS Rolling upto width 300 mm with small size of radius as required. RHS & SHS MS tubes Rolling can be done upto 300×300 or 250×150 with minimum radius based on thickness of section.Angle Rolling upto 150×150 with various radius can be done in our facility. Flat Bar Rolling Vertical or horizontal direction.

Preparation - Before welding begins, the materials to be joined are prepared by cleaning and aligning them properly. The parts are positioned in a way that allows the automated welding system to access the intended weld joints.Programming - An automated welding system, often integrated with a robotic arm, is programmed with the specific welding parameters. This includes settings such as welding current, voltage, travel speed, and wire feed rate. The programming ensures that the welding process is consistent and accurate.Clamping and Fixturing- The parts to be welded are securely clamped or fixtured to prevent movement during welding. This is crucial for maintaining the precision of the weld joint.Arc Initiation - The welding system initiates an electrical arc between the consumable electrode wire and the base metal. The heat generated by the arc melts both the electrode wire and the base metal, creating a pool of molten metal.Shielding Gas - A shielding gas, typically a mixture of argon and carbon dioxide, is continuously fed around the arc area. This gas protects the molten metal from atmospheric contamination, ensuring a clean and strong weld.Wire Feeding - The consumable electrode wire is automatically fed into the arc by the welding system. As the wire melts, it contributes to the weld pool, fusing the two pieces of metal together.Welding Path - The robotic arm or automated system follows a programmed welding path along the joint. The path is determined by the specific welding pattern required for the joint configuration.Cooling and Solidification- As the weld progresses along the joint, the molten metal cools and solidifies to form a strong bond between the pieces being joined.Quality Control- Automated systems often include sensors and cameras that monitor the welding process in real-time. This allows for immediate detection of any defects or deviations from the desired weld quality.Completion- Once the welding process is complete, the welded joint is allowed to cool down. The automated system can then be repositioned for the next welding task.Auto MIG welding is commonly used in industries where consistent and high-quality welds are required, such as automotive manufacturing, aerospace, shipbuilding, and more. The automation aspect of the process reduces human error, increases productivity, and ensures that welds meet strict quality standards.

Tube Rolling involves forming metal tubes into precise curves and complex shapes, ensuring structural integrity for critical applications in construction, automotive, aerospace, HVAC system and various industrial machinery.

CNC & Manual lathes

0 ~ ±0.01 mm

We offer high-precision machining and turning services using CNC and manual lathes, achieving tolerances up to ±0.01 mm. Ideal for shafts, flanges, and custom metal parts, supporting prototyping, repairs, and production-scale manufacturing.

Normally, we are using Radial Drilling for mechanical machining, that includes various applications and several functions such as drilling, boring, tapping, reaming, lapping, screwing, counter boring, spot facing,etc.

60 mm

1150 mm

1450 mm

22 kg

We are using Kempact Pulse 3000 that is a great combination of power, capacity and welding refinement. It features synergic, pulsed and double-pulsed welding, and its standard programs suit a variety of materials including Fe, FeMc, FeFc, St/St, Alu, CuSi3, CuAl8 fillers wires. Synergic, pulsed and double-pulsed welding. 4-roll wire drive system. Electronic power regulation. Maximum output at 40% duty cycle. Suitable for power generator use. 100 memory channels for quick and easy welding parameter adjustment. Handheld or on-torch remote control options.

2.5 m

500 mm

506 mm

We have many types of high speed précised lathe machines that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.

360 x 1600 mm

1000 x 380 x 420 mm

Milling machine is one of the most versatile machines in our industry. There are many types of milling machine in our firm which are specifically used to mill flat surfaces, but they can also be used to machine irregular surfaces. Also they  can be used to drill, bore, cut gears, and produce slots into a workpiece.

8 mm

We are using a branded rolling machine for compressing raw metal into a thinner and more uniform shape and it is essential at the time of producing sheet metal.

3100 mm

180 mm

200 mm

2.000 mm

150 mm

Stainless steel, Mild Steel, Aluminium

We offer CNC Punching services on sheet metal in various range of materials like Stainless steel, Mild Steel, Aluminium etc., We cater to various industries like panel manufacturers, Kitchen Equipment manufacturers, Cable trays for cabling industry etc.,

By building our own machines, Ferrofab can offer distinctive and specialized overlay services that meet the shifting demands of the market. Moreover, this provides us with a greater degree of control over the production process and has allowed us to position ourselves as one of the more experienced companies with clad projects in the region. Our overlay capabilities consist of

We have several press machines such as 1200 MT to 3300 MT presses, spinning machines and dishing machines.Having dishing machinery such as that is not commonly owned in the region provides a competitive advantage for Ferrofab by enabling us to meet the unique demands of the market. This specialized machinery provides us a distinct edge in the marketplace. Moreover, owning this machinery also enables Ferrofab to cater to the needs of more clients. Having an in-house dishing and pressing facility is uncommon in the region, hence providing a competitive advantage for Ferrofab. With several press machines such as 1200 MT to 3300 MT presses, spinning machines and dishing machines, we can meet the unique demands of the market. Our machinery and capabilities consist of