Machining & Processing Services

By building our own machines, Ferrofab can offer distinctive and specialized overlay services that meet the shifting demands of the market. Moreover, this provides us with a greater degree of control over the production process and has allowed us to position ourselves as one of the more experienced companies with clad projects in the region. Our overlay capabilities consist of

We have several press machines such as 1200 MT to 3300 MT presses, spinning machines and dishing machines.Having dishing machinery such as that is not commonly owned in the region provides a competitive advantage for Ferrofab by enabling us to meet the unique demands of the market. This specialized machinery provides us a distinct edge in the marketplace. Moreover, owning this machinery also enables Ferrofab to cater to the needs of more clients. Having an in-house dishing and pressing facility is uncommon in the region, hence providing a competitive advantage for Ferrofab. With several press machines such as 1200 MT to 3300 MT presses, spinning machines and dishing machines, we can meet the unique demands of the market. Our machinery and capabilities consist of

Having plate rolling machinery that can handle high thicknesses gives Ferrofab a competitive edge by enabling them to take on jobs that other companies are unable to handle. This specialized machinery allows the company to offer unique services and meet the specific needs of customers in industries that require high thicknesses. Max thickness plate rolling

Having a tube bending machine allows us to expand our range of services and offer more value to our clients. With this machine, we can provide custom bends and angles for a variety of applications, allowing us to meet the unique needs of our customers. This not only increases our capabilities but also positions us as a one-stop-shop for all our clients’ metalworking needs. J Tube Capabilities

Milling Works, all kind of turning works for stainless steel and mild steel including threading works to fit to the clients requirements.

Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. With this ability we use multiple Accessories to attain a proper results as per the clients demand.  ​We’re constantly looking for new advancements and technologies to find the smartest and most optimal solutions.

PVDF coatings (polyvinylidene fluoride) or Kynar® is a chemical resistant thick film barrier coating primarily used on architectural coatings that has exceptional weathering characteristics. This coating is unaffected by most chemicals and solvents and has excellent wear and abrasion resistance. PVDF coatings also have a high dielectric strength, excellent resistance to weathering and the ability to self-extinguish. PVDF coating is sprayed using electrostatic guns on aluminum and the aluminum is then baked in a curing oven at 270 degrees for 21 minutes. PVDF coating carry a 25 years warranty on aluminum for exterior finishes. PVDF coatings are in great demand in the market specifically because it is available in a variety of colors and is more durable.

We all have those things in life that we don’t trust to just anyone. For many, it may be a trusted mechanic that we know will do the job right. If you don’t feel the same about liquid coatings for your valuable products, let us show you why you should. We offer urethanes, enamels, epoxies, lacquers and water-based paints, as well as CARC and EMI/RFI shielding. We can accommodate parts of nearly all shapes and sizes in addition to substrates other coating methods are unable to accommodate due to exposure to high temperatures. Our experienced professionals have perfected their processes to meet industry-specific standards including, but not limited to, commercial, military, automotive, medical and aerospace.

Electro galvanising is a process in which a layer of zinc is bonded to steel in order to protect against corrosion. The process involves electroplating, running a current of electricity through a saline/zinc solution with a zinc anode and steel conductor. Compared to hot dip galvanizing, electroplated zinc offers these significant advantages; Lower thickness deposits to achieve comparable performance. Broader conversion coating availability for increased performance and colour options. Brighter, more aesthetically appealing, deposits.

Black oxide is a conversion coating used on iron, zinc, steel, stainless steel, and copper. It results in a black, smooth surface finish, and improves corrosion resistance and wear resistance. Black oxide is commonly used as a surface finish in a variety of industrial and commercial applications, including automotive and aerospace components, machinery, and tools. If you are looking for black oxide coating in UAE, then it's time to reach out to us. Al Ashrafi Group is the best company that provides quality black oxide services to clients. We have worked with lots of clients till now that includes individuals and corporations and all are very satisfied with our services. If you are looking for services that can help you with good quality coating services, then contact us today and let us help you. Quality

PTFE/Teflon Coating PTFE/Teflon coating is best known for its non stick properties; we have a full scope of fluoropolymer coatings accessible to suit all applications. PTFE/Teflon coating has a low coefficient of friction, giving the non adhesive side a to a great degree smooth, non stick surface. High warmth resistance, chemical inertness, and exceptional hydrophobic and dielectric properties make Al Ashrafi Group of Companies the ideal answer for various applications. If you are looking for a solution for industrial PTFE coatings, then do reach out to us. Teflon's beneficial properties include

Steel is used to provide a strong and long-lasting basis for our structures. Solid steel is a strong and long-lasting material, yet it is not indestructible. Over time, rust can accumulate on steel structures, jeopardizing their structural integrity. Galvanization is a rust-prevention procedure that involves treating steel with zinc. Zinc is a corrosion-resistant and cost-effective metal that serves as a sacrificial barrier between rust and the steel substrate. Before the rust can reach the substrate’s surface, the zinc layer will oxidize and disintegrate. The dissolved zinc electrons move to the steel that has to be protected.

Wood finish coating uses polyester films transferable on aluminum and preprinted metals, for the creation of refined wood- like aesthetic effects. Wood finish coating is environment friendly because the inks used on films are ecologically certified; while the decorations, wood effect on aluminum is good to replace the wood, preserving forests from deforestation. We offer quality custom finish wood grain coating works. The above applications can be decorated in any colour or design. Our custom finish wood grain coating effects easily enhance the appearance of the product.

Anti-graffiti coatings are used to keep graffiti paint from adhering to surfaces. Graffiti removal from buildings costs billions of dollars each year. Although many communities have begun anti-graffiti efforts, vandalism remains a concern. Companies all over the world are working on coatings to prevent vandalism on public and private property. The coatings in development might be paint or a transparent layer applied to existing paint or building facades. Varying coatings provide different effects depending on the substrate and the intensity of the graffiti.

euromark I

900 mm/min

250 mm

300 kg

We have various bending machines size upto 12mm thk x 3200 Length.Mechanical Press break bending Size upto 12mm thk x 6000 Length.Possible to do any type of bending Like L Angle with any size of bending required, Corrugation Bending, Cone Bending, Transaction Bending etc.Base on thickness of plate and bending size Thickness can be increased above 12mm.

Pipe Rolling transform metal pipes into accurate curves and intricate shapes, maintaining structural integrity for essential applications across construction, automotive, aerospace, HVAC system and driverse industrial machinery sectors.

Preparation - Before welding begins, the materials to be joined are prepared by cleaning and aligning them properly. The parts are positioned in a way that allows the automated welding system to access the intended weld joints.Programming - An automated welding system, often integrated with a robotic arm, is programmed with the specific welding parameters. This includes settings such as welding current, voltage, travel speed, and wire feed rate. The programming ensures that the welding process is consistent and accurate.Clamping and Fixturing- The parts to be welded are securely clamped or fixtured to prevent movement during welding. This is crucial for maintaining the precision of the weld joint.Arc Initiation - The welding system initiates an electrical arc between the consumable electrode wire and the base metal. The heat generated by the arc melts both the electrode wire and the base metal, creating a pool of molten metal.Shielding Gas - A shielding gas, typically a mixture of argon and carbon dioxide, is continuously fed around the arc area. This gas protects the molten metal from atmospheric contamination, ensuring a clean and strong weld.Wire Feeding - The consumable electrode wire is automatically fed into the arc by the welding system. As the wire melts, it contributes to the weld pool, fusing the two pieces of metal together.Welding Path - The robotic arm or automated system follows a programmed welding path along the joint. The path is determined by the specific welding pattern required for the joint configuration.Cooling and Solidification- As the weld progresses along the joint, the molten metal cools and solidifies to form a strong bond between the pieces being joined.Quality Control- Automated systems often include sensors and cameras that monitor the welding process in real-time. This allows for immediate detection of any defects or deviations from the desired weld quality.Completion- Once the welding process is complete, the welded joint is allowed to cool down. The automated system can then be repositioned for the next welding task.Auto MIG welding is commonly used in industries where consistent and high-quality welds are required, such as automotive manufacturing, aerospace, shipbuilding, and more. The automation aspect of the process reduces human error, increases productivity, and ensures that welds meet strict quality standards.